Machining is one of the most important manufacturing processes, which remove unwanted material in the form of chips from a workpiece. Material removal operations are among the most expensive; in the U.S. alone, more than $100 billion were spent on machining in 1999. These high costs put tremendous economic pressures on production managers and engineers as they struggle to find ways to increase productivity.
Machining recommendations provided in this book covers turning since it allows removing more material per unit of time and consuming more power at the roughing operations than end milling, boring or drilling. Machining recommendations relate to cutting speeds, feed rates, and depth of cuts. Such recommendations depend on the workpiece material properties and the cutting tool material. Workpiece materials described in this book are the most commonly used grades of carbon, alloy, stainless, tool, and maraging steels. Cutting tool materials are cemented carbides, cermets, and ceramics.
Mechanical Properties and Applications of Steel
- Hardness
- Carbon Steels
- Alloy Steels
- Stainless Steels
- Tool Steels
Cutting Tools Materials
- High Speed Steels
- Cemented Carbides
- Cermets
- Ceramics
- Polycrystalline Cubic Boron Nitride (PCBN)
Machining Recommendations
- Depth of Cut and Feed Rate
- Cutting Speeds for Carbon Steels
- Cutting Speeds for Alloy Steels
- Cutting Speeds for Stainless Steels
- Cutting Speeds for Tool Steels
Machining Power
- Metal Removal Rate
- Unit Power and Power Constant
- Calculating Required Machining Power
Appendix 1: Hardness Conversion
Appendix 2: Carbon Steels
Appendix 3: Alloy Steels
Appendix 4: Stainless Steels
Appendix 5: Tool Steel